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PRODUCTS

PRODUCTS

We are committed to continually improving our manufacturing technologies to supply high-quality, low-cost components.

By maintaining in-house capabilities in metal processing, plastic molding, and rubber molding, we are able to meet a wide range of customer needs, including the production of composite components.

METAL COMPONENTS

We offer proposals for cost reduction based on our motto of striving to produce near-net-shape products through cold forging.


Cold-forging production technology in which supplied material is cut to specified dimensions and progressively formed by applying pressure between multiple opposing dies.

EQUIPMENT

Process
  • Cold Forging
  • Press
  • Machining

Cold Forging

Equipment No. of Units Remarks
BPF-670SSL 6-station bolt former 1 Cutting Capacity φ37mm
Cut Length 280mm
BPF-660SS 6-station bolt former 1 Cutting Capacity φ33mm
Cut Length 210mm
BPF630 6-station bolt former 1 Cutting Capacity φ20mm
Cut Length 150mm
PF628L 6-station parts former 1 Cutting Capacity φ28mm
Cut Length 190mm
PF618L 6-station parts former 1 Cutting Capacity φ18mm
Cut Length 100mm
MST612G 6-station parts former 1 Cutting Capacity φ14mm
Cut Length 180mm
BPF550SS 5-station bolt former 1 Cutting Capacity φ27mm Cut Length 190mm
BPF540 5-station bolt former 1 Cutting Capacity φ23mm
Cut Length 175mm
BPF530SS 5-station bolt former 1 Cutting Capacity φ18mm
Cut Length 120mm
PF525SS 5-station parts former 1 Cutting Capacity φ14mm
Cut Length 30mm
BF410L 4-station bolt former 1 Cutting Capacity φ10mm
Cut Length 200mm
BP440L 4-station bolt former 1 Cutting Capacity φ14mm
Cut Length 180mm
BP-440SSLL 4-station bolt former 1 Cutting Capacity φ14mm
Cut Length 240mm
BP340 3-station bolt former 1 Cutting Capacity φ14mm
Cut Length 110mm
B-8L 3-station bolt former 1 Cutting Capacity φ10mm
Cut Length 200mm
S-340 3-station bolt former 1 Cutting Capacity φ14mm
Cut Length 110mm
TPF-36S 6-station nut former 1 Cutting Capacity φ7mm
Cut Length 20mm
NPP-515P 5-station nut former 1 Cutting Capacity φ10mm
Cut Length 27mm
NP-325 4-station nut former 1 Cutting Capacity φ12mm
Cut Length 10mm
TKL350 (2D3B) long header 1 Cutting Capacity φ10mm
Cut Length 180mm

Press

Hydraulic Presses
Equipment No. of Units Remarks
200-t press (AIDA / Komatsu) 7  
160-t press (Komatsu) 1  
150-t press (AIDA) 2  
80-t press (Komatsu) 2  
75-t press (AIDA) 2  
50-t press (Shinohara) 1  
45-t press (Komatsu / AIDA) 4  
Shot blasting machine (Nicchu) 1  

Bending
Equipment No. of Units Remarks
Pipe bender (Taiyo, etc.) 3  
Press bender (Chiyoda) 2  

Machining

NC Machines
Equipment No. of Units Remarks
SR-20J II (Star Micronics) 1  
SR-32J (Star Micronics) 1  
RNC-16 (Star Micronics) 3  
XW-60M (TAKAMAZ) 6  
X-100 (TAKAMAZ) 5  
X-10 I (TAKAMAZ) 4  
XC-100 (TAKAMAZ) 2  
BX-26S (Citizen Machinery) 1  
BNC-20S (Citizen Machinery) 1  
BNC-34T (Citizen Machinery) 3  
BNC-75 II (Citizen Machinery) 2  
FM60 (Fuji Seiki) 8  
AA-1 (Amada) 1  
M06JC (Tsugami) 1  
TT2100G (Takisawa Machine Tool) 1  

Secondary Machining
Equipment No. of Units Remarks
NC Lathe (TAKAMAZ) 15  
Meriter (TAKAMAZ) 19  
Kyowa Machinery 7  
Fuji Seiki 8  
Polyfiz Machine 4 Milling cutter

Hole Drilling
Equipment No. of Units Remarks
8-spindle drilling machine (Shimada) 3  
6-spindle drilling machine (Shimada) 1  
Dedicated drilling machine 3  
Thread Rolling
Equipment No. of Units Remarks
5-ton thread rolling machine (Tsugami / Subaru) 18  
15-ton thread rolling machine (Tsugami / Osaka Workshop / Subaru) 3  
3-die form rolling machine (Nissei) 1  
Rolling Machine (Sanmei / Higashida Kiko, etc.) 10  

RESIN MOLDING

We are capable of manufacturing a wide variety of products, including metal insert-molded components, ultrasonic welded components, and boots made from thermoplastic elastomers.


EQUIPMENT

Process
  • Plastic Molding
  • Other

Plastic Molding

Equipment No. of Units Remarks
Horizontal hydraulic injection molding machine 350-t JSW 1  
Horizontal electric injection molding machine 280-t JSW 1  
Horizontal electric injection molding machine 180-t Toyo Machinery & Metal 6  
Horizontal electric injection molding machine 180-t Sumitomo 3  
Horizontal hydraulic injection molding machine 150-t JSW 1  
Horizontal electric injection molding machine 140-t Nissei 1  
Horizontal electric injection molding machine 110-t JSW 1  
Horizontal hydraulic injection molding machine 15-t Matsuda 1  
Vertical hydraulic injection molding machine 220-t JSW 1  
Vertical hydraulic injection molding machine 200-t Matsuda 1  
Vertical hydraulic injection molding machine 150-t Nissei 3  
Vertical hydraulic injection molding machine 150-t JSW 1  
Vertical hydraulic injection molding machine 150-t Matsuda 1  
Vertical hydraulic injection molding machine 100-t Matsuda 6  
Vertical electric injection molding machine 75-t Nissei 3  

Other

Equipment No. of Units Remarks
Resin mixer (50-liter tumbler) 1  
Box dryer Matsui 2  
Low-speed plastic granulator KAWATA / Matsui, etc. 30  
Boiling Equipment 2  
Ultrasonic mold cleaning machine Alex Corp. 1  
Spring assembly machine 2  
Bush assembly machine 2  
Star crimping press 1  
Nut punching press 1  

RUBBER MOLDING

We manufacture automotive dust boots, anti-vibration rubber components, and various types of covers. We can also handle orders for vulcanized bonded products.

EQUIPMENT

Process
  • Rubber Mixing & Cutting
  • Rubber Molding
  • Pre-Treatment for Vulcanization Bonding
  • Testing Equipment
  • Other

Rubber Mixing & Cutting

Equipment No. of Units Remarks
50-liter pressurized kneader Toshin 1  
18-inch mixing mill Kambe Machine Industry 2  
Plunger-type rubber extruder Kansai Roll 1  
Screw-type rubber extruder Kambe Machine Industry 1  
Rotary blade rubber cutter Kambe Machine Industry 1  
Guillotine rubber cutter Kambe Machine Industry 1  
Ribbon stock processing & winding machine 1  
Rubber additive weighing machine Ishida 1  

Rubber Molding

Equipment No. of Units Remarks
Vertical hydraulic injection molding machine (Vacuum type) 350-t Pan Stone 1  
Vertical hydraulic compression molding press 300-t Watanabe 2  
Vertical hydraulic compression molding press 300-t Wako Seiki 2  
Vertical hydraulic injection molding machine (Vacuum type) 200-t Pan Stone 2  
Vertical hydraulic compression molding press (Vacuum type) 200-t Pan Stone 7  
Vertical hydraulic injection molding machine (No-flash type) 150-t Wako Seiki 1  
Vertical hydraulic injection molding machine 150-t Matsuda 1  
Vertical hydraulic injection molding machine 100-t Pan Stone 2  
Vertical hydraulic injection molding machine 75-t Matsuda 6  
Horizontal hydraulic injection molding machine 100-t Matsuda 1  
Horizontal hydraulic injection molding machine 75-t Matsuda 5  
Four-station semi-automatic rubber compression molding press 100-t Kawajiri 1  

Pre-Treatment for Vulcanization Bonding

Equipment No. of Units Remarks
Manual chemical conversion coating line 1  
Drying oven 1  
Automatic agitating blast machine (Nicchu) 1  

Testing Equipment

Equipment No. of Units Remarks
1-liter pressurized kneader Toshin 1  
6-inch laboratory open mill 1  
Laboratory molding press 35-t (Gonno) 1  
Curelastometer (JSR) 1  
Tensile/compression testing machine 5 kN (Instron) 1  
Ozone weather meter 1  
Brittleness temperature tester 1  
Silicone secondary vulcanization tester 1  
Micro hardness tester (ASKER) 1  
Specific gravity meter (A&D) 1  
Bench-type constant load hardness tester (A&D) 1  
Load/stroke durability tester 1  

Other

Equipment No. of Units Remarks
Blast mold cleaning machine 1  
Laser mold cleaning machine 1  

COMPOSITE PRODUCT

In-house manufacturing facilities for metal, plastic, and rubber components enable the integrated production of composite products. This contributes to significant reductions in transportation costs and production lead times.

OTHERS

We are equipped with a comprehensive range of machinery to manufacture a wide variety of components with high quality.

EQUIPMENT

Equipment No. of Units Remarks
Conventional lathe 4 Production Engineering
Vertical milling machine 6 Production Engineering
Surface grinder 2 Production Engineering
Cylindrical grinder 2 Production Engineering
EDM machine (Mitsubishi) 1 Production Engineering
Wire EDM machine (Sodick) 1 Production Engineering
Drill press 2 Production Engineering
Vertical NC milling machine 1 Production Engineering
Liner flare machine 1 Shipping Management
Auto checker 2 Shipping Management
Vision inspection system 3 Quality Assurance
Coordinate measuring machine 1 Quality Assurance
Vision inspection system 1 Metal
Pot-type electric furnace 1 Metal
Shot blasting machine 2 Metal